| Problem | Causes | Solutions |
|---|---|---|
| High salt content in crude after desalter | Low wash water injection, poor mixing | Increase wash water, optimize pH |
| High overhead temperature | Insufficient reflux, condenser fouling | Increase reflux, clean condenser |
| Bottom residue too viscous | High heater temperature, poor stripping | Optimize stripping steam, control furnace temp |
| Pressure drop across column increasing | Tray fouling, coking in the bottom section | Inspect trays, clean internals during turnaround |
| Poor separation between diesel & kerosene | Reflux ratio too low | Adjust reflux flow, optimize column temperatures |
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What are the common problems in CDU operation and their solutions?
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